Manufacturing Capacity Planning Software

Capacity planning software for manufacturers. Balance machine loads, forecast capacity needs, and optimize resource utilization.

Plan Capacity Around Reality, Not Spreadsheets

MonitorZ capacity planning uses actual machine performance data, real setup times, and live order backlogs to forecast load. No more guessing whether you can take on that rush order — the system shows available capacity by work center, shift, and week.

Features

  • Load balancing across work centers with visual Gantt charts
  • Finite and infinite capacity modes
  • What-if analysis for new orders and schedule changes
  • Overtime and outsourcing trigger recommendations
  • Historical vs. planned capacity variance tracking

Your Production Line is Tangled — and You Can’t See the Knots

MonitorZ is manufacturing ERP software reinvented around Object Velocity. Untangle your factory floor and build products faster. One real line gained 133% throughput in 120 days — same machines, same crew, sequence untangled.

The Problem: Hidden Sequence Waste

Every factory has capacity it cannot see. Objects wait, cross paths, double back, and starve downstream stations. The constraint is not your machines — it is the tangled sequence between them. No ERP, no spreadsheet, and no whiteboard meeting reveals these invisible knots.

The Fix: Object Velocity

MonitorZ sees every object on your floor in real time — lots, WIP, tools, machines, finished units. It untangles the production sequence by placing each object at the right station, in the right order, at the right time, then pacing the line so nothing waits and nothing crosses its own track.

How It Works

  1. Scan & Connect — OPC UA machine data + smartphone scanning, no rip-and-replace
  2. See the Knots — Real-time object map reveals where sequence tangles form
  3. Untangle — AI-driven sequencing places objects in optimal flow order
  4. Pace the Line — Continuous velocity monitoring keeps throughput climbing

Results

Manufacturing Modules