Plastic Injection Molding

AI Software Built for Injection Molders

Mold tracking, resin management, cycle time monitoring, and cavity-level quality control for injection molding operations.

Injection Molding Control

Mold Management

Track mold location, maintenance, and shot counts

Resin & Color Tracking

Lot traceability and material certification

Cycle Time Monitoring

Real-time production rates and efficiency

Live Production Control Room

Monitor all your injection molding presses in real-time. Track cycle times, temperatures, pressures, OEE, and quality metrics from a single dashboard.

Production Control Room

Live Plant Floor Monitoring

Live Data

Plant OEE

77.2%

Cycle Efficiency

98.1%

Parts Today

45,283

Active Jobs

On-Time Delivery

96.8%

Silo A

PP Natural

100

70%8,450 lb

Temp

22.0°C

Flow

45 lb/hr

Est. Days Remaining

7.8 days

Silo B

ABS Black

100

52%6,200 lb

Temp

24.0°C

Flow

38 lb/hr

Est. Days Remaining

6.8 days

Workforce

Shift Status

Total on Floor18

Press Operators

Setup Techs

QC Inspectors

Maintenance

Avg Experience

6.2 yrs

Active Shifts

Press #1 (300T)

M001

running

Job

WO-8421

Part #

AUTO-DASH-334

Progress2,847 / 5,000

Cycle Time

32.4s / 33s

OEE

87.3%

Temp

215°C

PSI

1850

Scrap

1.2%

4 CavitiesOptimal

Press #2 (200T)

M002

running

Job

WO-8419

Part #

HOUSING-B-221

Progress1,923 / 3,000

Cycle Time

28.1s / 28.5s

OEE

92.1%

Temp

198°C

PSI

1425

Scrap

0.8%

8 CavitiesOptimal

Press #3 (150T)

M003

setup

Job

WO-8425

Part #

CAP-ASSY-119

Mold Change in Progress

Press #4 (400T)

M004

running

Job

WO-8418

Part #

BUMPER-TRIM-A1

Progress894 / 1,200

Cycle Time

45.2s / 46s

OEE

89.5%

Temp

228°C

PSI

2180

Scrap

2.1%

2 CavitiesMonitor

Press #5 (250T)

M005

idle

Job

Awaiting Setup

Part #

NEXT: CONN-BOX-77

Next: NEXT: CONN-BOX-77

Press #6 (180T)

M006

running

Job

WO-8422

Part #

LENS-CLEAR-88

Progress4,521 / 8,000

Cycle Time

21.8s / 22s

OEE

94.2%

Temp

192°C

PSI

1320

Scrap

0.5%

12 CavitiesOptimal

Simulated live data - Updates every 2 seconds

Injection Molding Features

Mold Tracking

Mold location and status. Shot counter by cavity. Preventive maintenance scheduling. Mold qualification records.

Material Management

Resin lot tracking. Color matching. Regrind management. Material certification. Moisture control documentation.

Production Monitoring

Real-time cycle times. Cavity-level production. Machine efficiency (OEE). Downtime tracking and analysis.

Quality Control

First piece approval. Cavity-specific defect tracking. Process parameter recording. PPAP documentation.

Process Control

Process parameter limits. Temperature monitoring. Pressure tracking. Statistical process control (SPC).

Job Costing

Material consumption. Machine time. Setup time. Scrap tracking. Per-part profitability.

OPC UA Integration

Your Machines Talk Directly to Your ERP

OPC UA is the industrial standard for machine-to-software communication. MonitorZ reads live data from every press — no manual entry, no delay, no guesswork.

Live Process Parameters

Barrel temperatures, injection pressure, hold pressure, screw position, and cycle time streamed in real-time from the press controller — no PLC programming required.

Plug-In Machine Compatibility

Works with Engel, Arburg, Husky, Milacron, and other OPC UA-enabled presses out of the box. Retrofit adapters available for older machines.

Automatic SPC Alerts

Statistical Process Control limits run continuously. When a parameter drifts, operators are alerted instantly — before a bad shot becomes a bad batch.

Live Data Pipeline

Press Controller

Engel / Arburg / Husky

▶

OPC UA Server

ISO 62541 standard

▶

MonitorZ Edge

on-premise or cloud

▶

Live Dashboard

real-time analytics

▶

ERP / MES

work orders · costing

Machine Detail View

Every Press. Every Cavity. Every Shot.

Drill into any individual machine to see its complete operational picture — cavity performance, SPC charts, upcoming schedule, and quality outcomes all on one screen.

Cavity-Level Production

See shot counts, reject rates, and output per cavity — not just per machine. Instantly identify a single bad cavity before it contaminates a run.

SPC Trend Charts

Xbar-R and Cpk charted live for key process parameters. Control limits are set per job so alarm thresholds match your process window.

Integrated Job Schedule

The machine's queue is visible right on its detail screen — current job, next job, estimated completion, and changeover time all in one place.

Quality Checkpoints

First-piece inspection results, in-process sampling, and final QC are all timestamped and linked to the specific shot range — making PPAP prep automatic.

OEE Breakdown

Availability, Performance, and Quality components broken down by shift, operator, and job. Tap any bar to see which downtime codes drove the loss.

Typical results after 90 days

+18%

OEE improvement

−62%

Scrap rate reduction

3×

Faster PPAP completion

100%

Cavity traceability

See it live in the Machine Detail tab

The interactive demo above is powered by the same MonitorZ UI your operators will use on day one. Click the Machine Detail tab and explore any press.

"The cavity-level visibility alone paid for the system in the first month. We caught a worn cavity pin before it produced 40,000 rejects. That's a $120,000 save."
Quality Manager
20-press custom molder · Automotive & consumer products

Ready to Optimize Your Molding Operations?

See how MonitorZ helps injection molders track molds, manage materials, and improve quality.