Plastic Injection Molding

AI Software Built for Injection Molders

Mold tracking, resin management, cycle time monitoring, and cavity-level quality control for injection molding operations.

Injection Molding Control

Mold Management
Track mold location, maintenance, and shot counts
Resin & Color Tracking
Lot traceability and material certification
Cycle Time Monitoring
Real-time production rates and efficiency

Live Production Control Room

Monitor all your injection molding presses in real-time. Track cycle times, temperatures, pressures, OEE, and quality metrics from a single dashboard.

Production Control Room

Demo
OPC UA · 4/6 Connected· Live · 1:56:58 PM
3 Active · 1 Critical
Shift Pace45,283 / 52,000 parts
-6,390 vs planProjected: 45,570
Plant OEE
77.2%
Target 82% · -4.8%
Parts Today
45.3k
45,283 units · +6.2% vs yest
Cycle Eff.
98.1%
Avg cycle 29.7s · on target
On-Time Del.
96.8%
14 WOs due today · 1 at risk
Pro
Revenue at Risk
$18.4k
1 late WO · 2 at-risk
Pro
Energy
173kW
$312/1k parts
Resin Silos
5 silos · All fed
Silo A
PP Natural
70%
Weight8.4k lb
Temp22°C
Flow45 lb/hr
Runs out7.8d
Silo B
ABS Black
52%
Weight6.2k lb
Temp24°C
Flow38 lb/hr
Runs out6.8d
Add 3 more silos
Unlimited in full app
Add 3 more silos
Unlimited in full app
Add 3 more silos
Unlimited in full app
Active Alarms
MTTR 4.2 min
warningM004 · 2m
Scrap rate approaching 2% threshold
infoM003 · 9m
Mold change setup in progress — 14 min remaining
criticalM001 · 38s
Cavity 3 SPC limit exceeded — flagged for removal
Auto-escalation & SMS alerts in Pro
Floor Crew
Shift A
Total on floor18
Operators
12
Setup Techs
3
QC
2
Maintenance
1
Avg exp 6.2y · 2 shifts
Press Floor· Click any press for OPC UA detail
Running 4Setup 1Idle 1
Press #1 (300T)
M001 · 4 cavities
running
Work Order
WO-8421
Part
AUTO-DASH-334
Shots · 57%2,847/5,000
ETA 09:19 AM· Cost/part $0.42
87.3OEE
Cycle Trend32.4s
Target 33.0s
Temp
215°
PSI
1850
Scrap
1.2%
Press #2 (200T)
M002 · 8 cavities
running
Work Order
WO-8419
Part
HOUSING-B-221
Shots · 64%1,923/3,000
ETA 10:21 PM· Cost/part $0.19
92.1OEE
Cycle Trend28.1s
Target 28.5s
Temp
198°
PSI
1425
Scrap
0.8%
Press #3 (150T)
M003 · 16 cavities
setup
Mold Change
Next: CAP-ASSY-119 · ~14 min
Press #4 (400T)
M004 · 2 cavities
running
Work Order
WO-8418
Part
BUMPER-TRIM-A1
Shots · 75%894/1,200
ETA 05:47 PM· Cost/part $1.14
89.5OEE
Cycle Trend45.2s
Target 46.0s
Temp
228°
PSI
2180
Scrap
2.1%
Press #5 (250T)
M005 · 8 cavities
idle
Awaiting Setup
NEXT: CONN-BOX-77
Press #6 (180T)
M006 · 12 cavities
running
Work Order
WO-8422
Part
LENS-CLEAR-88
Shots · 57%4,521/8,000
ETA 11:01 AM· Cost/part $0.11
94.2OEE
Cycle Trend21.8s
Target 22.0s
Temp
192°
PSI
1320
Scrap
0.5%
Simulated telemetry · updates every 2s · built to ingest live OPC UA via Supabase Realtime
Want role views, cost attribution, andon SMS, SPC math?Unlock in the full app

Injection Molding Features

Mold Tracking

Mold location and status. Shot counter by cavity. Preventive maintenance scheduling. Mold qualification records.

Material Management

Resin lot tracking. Color matching. Regrind management. Material certification. Moisture control documentation.

Production Monitoring

Real-time cycle times. Cavity-level production. Machine efficiency (OEE). Downtime tracking and analysis.

Quality Control

First piece approval. Cavity-specific defect tracking. Process parameter recording. PPAP documentation.

Process Control

Process parameter limits. Temperature monitoring. Pressure tracking. Statistical process control (SPC).

Job Costing

Material consumption. Machine time. Setup time. Scrap tracking. Per-part profitability.

OPC UA Integration

Your Machines Talk Directly to Your ERP

OPC UA is the industrial standard for machine-to-software communication. MonitorZ reads live data from every press — no manual entry, no delay, no guesswork.

Live Process Parameters

Barrel temperatures, injection pressure, hold pressure, screw position, and cycle time streamed in real-time from the press controller — no PLC programming required.

Plug-In Machine Compatibility

Works with Engel, Arburg, Husky, Milacron, and other OPC UA-enabled presses out of the box. Retrofit adapters available for older machines.

Automatic SPC Alerts

Statistical Process Control limits run continuously. When a parameter drifts, operators are alerted instantly — before a bad shot becomes a bad batch.

Live Data Pipeline
Press Controller
Engel / Arburg / Husky
OPC UA Server
ISO 62541 standard
MonitorZ Edge
on-premise or cloud
Live Dashboard
real-time analytics
ERP / MES
work orders · costing
Machine Detail View

Every Press. Every Cavity. Every Shot.

Drill into any individual machine to see its complete operational picture — cavity performance, SPC charts, upcoming schedule, and quality outcomes all on one screen.

Cavity-Level Production
See shot counts, reject rates, and output per cavity — not just per machine. Instantly identify a single bad cavity before it contaminates a run.
SPC Trend Charts
Xbar-R and Cpk charted live for key process parameters. Control limits are set per job so alarm thresholds match your process window.
Integrated Job Schedule
The machine's queue is visible right on its detail screen — current job, next job, estimated completion, and changeover time all in one place.
Quality Checkpoints
First-piece inspection results, in-process sampling, and final QC are all timestamped and linked to the specific shot range — making PPAP prep automatic.
OEE Breakdown
Availability, Performance, and Quality components broken down by shift, operator, and job. Tap any bar to see which downtime codes drove the loss.
Typical results after 90 days
+18%
OEE improvement
−62%
Scrap rate reduction
3×
Faster PPAP completion
100%
Cavity traceability
See it live in the Machine Detail tab

The interactive demo above is powered by the same MonitorZ UI your operators will use on day one. Click the Machine Detail tab and explore any press.

"The cavity-level visibility alone paid for the system in the first month. We caught a worn cavity pin before it produced 40,000 rejects. That's a $120,000 save."

Quality Manager
20-press custom molder · Automotive & consumer products

Ready to Optimize Your Molding Operations?

See how MonitorZ helps injection molders track molds, manage materials, and improve quality.

Production ROI Calculator