OPC UA Data Pipeline

Connect CNC machines, PLCs, and industrial controllers to MonitorZ through OPC UA. Real-time cycle times, part counts, and machine status with no operator input and no internet required.

Connect Your Machines to Your ERP

MonitorZ connects directly to CNC machines, PLCs, and industrial controllers through OPC UA — the universal industrial communication standard. Machine cycle times, part counts, temperatures, pressures, and alarm states flow into MonitorZ automatically, giving you real-time production intelligence without operator intervention.

Capabilities

  • Native OPC UA client for direct machine connectivity
  • Real-time cycle time and part count collection
  • Machine status monitoring (running, idle, alarm, setup)
  • Process parameter logging for SPC and quality analysis
  • Works on isolated factory networks — no internet required

Your Production Line is Tangled — and You Can’t See the Knots

MonitorZ is manufacturing ERP software reinvented around Object Velocity. Untangle your factory floor and build products faster. One real line gained 133% throughput in 120 days — same machines, same crew, sequence untangled.

The Problem: Hidden Sequence Waste

Every factory has capacity it cannot see. Objects wait, cross paths, double back, and starve downstream stations. The constraint is not your machines — it is the tangled sequence between them. No ERP, no spreadsheet, and no whiteboard meeting reveals these invisible knots.

The Fix: Object Velocity

MonitorZ sees every object on your floor in real time — lots, WIP, tools, machines, finished units. It untangles the production sequence by placing each object at the right station, in the right order, at the right time, then pacing the line so nothing waits and nothing crosses its own track.

How It Works

  1. Scan & Connect — OPC UA machine data + smartphone scanning, no rip-and-replace
  2. See the Knots — Real-time object map reveals where sequence tangles form
  3. Untangle — AI-driven sequencing places objects in optimal flow order
  4. Pace the Line — Continuous velocity monitoring keeps throughput climbing

Results

Manufacturing Modules