Shop Floor Data Collection

Automated shop floor data collection. Capture machine data, labor time, and quality metrics in real-time without paper forms.

Capture Production Data Without Paper

MonitorZ collects shop floor data through QR code scanning on smartphones and tablets, OPC UA machine connections, and barcode readers. Every scan creates a timestamped record — no manual data entry, no end-of-shift batch updates, no lost paper forms.

Data Collection Methods

  • QR code scanning for operation start, stop, and completion
  • OPC UA integration for automated machine data capture
  • Barcode scanning for material receipt and consumption
  • Automated labor time tracking tied to work orders
  • Quality inspection data capture at point of operation

Your Production Line is Tangled — and You Can’t See the Knots

MonitorZ is manufacturing ERP software reinvented around Object Velocity. Untangle your factory floor and build products faster. One real line gained 133% throughput in 120 days — same machines, same crew, sequence untangled.

The Problem: Hidden Sequence Waste

Every factory has capacity it cannot see. Objects wait, cross paths, double back, and starve downstream stations. The constraint is not your machines — it is the tangled sequence between them. No ERP, no spreadsheet, and no whiteboard meeting reveals these invisible knots.

The Fix: Object Velocity

MonitorZ sees every object on your floor in real time — lots, WIP, tools, machines, finished units. It untangles the production sequence by placing each object at the right station, in the right order, at the right time, then pacing the line so nothing waits and nothing crosses its own track.

How It Works

  1. Scan & Connect — OPC UA machine data + smartphone scanning, no rip-and-replace
  2. See the Knots — Real-time object map reveals where sequence tangles form
  3. Untangle — AI-driven sequencing places objects in optimal flow order
  4. Pace the Line — Continuous velocity monitoring keeps throughput climbing

Results

Manufacturing Modules